1. Overview of machine tool performance characteristics:
Fully automatic CNC horizontal band sawing machine is a new type of mechatronics equipment developed by the company. The product integrates the essence of similar products at home and abroad. It has high technology content, high automation, high sawing precision and high efficiency. It is a large-scale batch. Ideal equipment for materials.
This product uses a large number of advanced and mature numerical control technology, and replaces conventional electrical control with a programmable PLC controller, which greatly improves the working reliability of the sawing machine; the feeding control system with the servo motor as the core realizes the high precision of feeding; it has a man-machine The "Man-Machine Interface" operation panel with dialogue function can be realized, and multiple sets of program presets make the operation more intelligent, and the mechanical operation is extremely simple and efficient; the product is a domestic initiative, and the technical indicators of the product are domestically leading and reach the international level Advanced level of similar products.
The user only needs to install the workpiece when using it, input the length, quantity and angle to be cut, and then switch the mode to automatic mode. The equipment can automatically cut according to the predetermined program, turning angle-feeding-clamping the workpiece-sawing-sawing After cutting, retract the knife-turn the corner-re-feed-and then clamp the workpiece, and so on until the workpiece is cut to the preset amount.
The double column structure can be sawed at any angle between 90° and -45°. The angle rotation is driven by a servo motor, which is flexible in operation and high in positioning accuracy.
With hydraulic clamping structure, the workpiece enters the sawing position from the front of the sawing machine for sawing.
PLC control, touch screen display, intelligent man-machine interface, easy operation.
Steel brush type chip cleaning ensures complete cleaning of sawdust and is equipped with automatic chip conveyor.
The main drive adopts a worm gear reducer, which has strong power and reliable performance. After precise balance correction, the operation is stable and reliable.
The saw blade is narrow, material saving and energy saving.
Reasonable saw band pre-guide and guide device can effectively extend the life of the saw band. The movable saw blade guide device and the side pressing device move together, the structure is stable and the movement is flexible. The transmission parts are balanced and corrected to reduce vibration, and the descending speed is stable. This precision system can prevent abnormal damage of the saw blade and achieve the ideal sawing effect.
The use of high-efficiency and energy-saving design and concise circuit, excellent space of the electrical box, not only ensure the low failure rate of the machine, but also facilitate maintenance and save time;
In order to ensure the reliability of machine operation, the saw blades, guide rails, electrical components and hydraulic components on this machine are all high-quality products of well-known domestic and foreign brands.
2. The main technical parameters of the machine tool:
1. Sawing ability:
□400*350 □350*350 Note: The machine tool can be rotated between 90° and -45°.
2. Motor power: main motor power: 4.0kw 380v 50Hz
Oil pump motor power: 0.75kw 380v 50Hz
Water pump motor power: 0.09kw 380v 50Hz
3. Saw band specification: 34*1.1 mm
Saw band tensioning: hydraulic
Linear speed: 20-80m/min (frequency conversion speed regulation)
4. Working feed mode: hydraulic pressure steplessly adjustable
5. Working clamping method: hydraulic
6. Moving mode of feeding table: Servo motor control, linear guide rail.
7. Angle adjustment method: Servo automatic, angle touch screen digital display.
8. Workbench bearing capacity: 3000kg
9. Main driving mode: Worm gear reducer
10. Working vise height: 220mm
11. Maximum feeding length in a single time: 500mm
12. Length of remaining material head: ≤400mm
13. Single feeding accuracy: ＜±0.2
14. Angle rotation accuracy: ＜±0.2°
15. Feeding roller: 2 meters/section, 3 sections in total
16. Load bearing capacity of feed roller:> 6 tons