The first linkage flexible steel bar processing center in China built by Zhongji Luyuan Zhichuang Technology was officially completed and put into operation in the Zhengji Railway Intelligent Prefabrication Plant of China Railway Third Bureau. Wang Tongjun, member of the party group and deputy general manager of China National Railway Group Co., Ltd., and Li Xinyuan, general manager of China Railway Third Bureau Group Corporation, and other leaders visited the site for guidance, and highly affirmed the intelligence and innovation of the machining center.
As a representative project of China Railway Third Bureau in response to the digital and intelligent transformation and upgrading of the national 14th Five-Year Plan, as well as the dual-carbon goal, the intelligent steel bar processing center belongs to one of the core production lines of the Zhengji Railway Intelligent Prefabrication Plant. Compared with the traditional steel bar processing mode, which is based on outdoor operations, mainly labor, and scattered processes, the machining center has introduced digital simulation, intelligent robots, industrial Internet of Things, etc. Advanced technology has intelligently empowered the whole process of production and management, and built it into the world's first linked flexible steel bar processing center.
Based on the application of digital simulation technology and 6S concept, the intelligent steel bar processing center optimizes the process layout in the planning stage, changes the outdoor operation of traditional steel bar processing, reduces the area and carbon emissions required for production, and comprehensively implements the process. Intelligent upgrade. At present, the intelligent steel bar processing center consists of bar shearing and bending robot, automatic steel bar straightening and cutting machine, automatic round bending welding machine, intelligent CNC stirrup and plate integrated machine, nine-wheel CNC arc bending machine, intelligent small hoop bending machine, etc. An intelligent production line is formed, which fully realizes the automation, informatization and less labor of the production process.
While upgrading the overall process, the "Intelligent Creation Project" also focuses on the circulation link in the production process. Through the introduction of unmanned AGV trolleys, the machining center has realized the automation and flexible circulation of workshop logistics and warehousing, which greatly improves the circulation and even the overall production efficiency, while also reducing the pressure of safety management, making intelligent automated production more humanized care.
Compared with the intelligence of production, the digital intelligence in management is given more meaning to intelligence by the "Intelligent Creation Project". Thanks to the comprehensive application of the industrial Internet of Things technology, the machining center can realize the automatic processing, transportation and control, automatic sorting, and automatic information entry of steel bars through the remote intelligent control system; Adjustment and monitoring of rebar production can be accomplished with only 2 operators in the central control room. Realize the innovative management mode of digitization, informatization and lean, so that the intelligent steel bar processing center can improve the production efficiency and safety management level, practice paperless and low-carbon management, reduce labor pressure, and truly realize various benefits through innovative informatization management. .
At present, the intelligent steel bar processing center under construction and production can meet all the steel bar requirements of Zhengji Railway Prefabrication Plant. Zhongji Luyuan's "Intelligent Creation Project" intelligently transforms and upgrades steel bar processing, which not only makes the railway prefabrication field more in line with the requirements and trends of the times, but also gives infrastructure a new intelligent driving force.