luyuan machinery cage making machine operation manual

Step 1. Feed the main ribs.  Pre-cut the main reinforcement, butt welding or sleeve connection to the required length of the drawing, and then hang it on the main reinforcement storage rack for standby.  (Currently, the steel cage pile diameters in the domestic market range from 600-3000mm and many other models. According to the drawings, manufacturers are equipped with different types of steel cage roll welding machines. Generally, roll welding machines of 2 meters and above are equipped with automatic feeding systems.  )

Step 2. Feeding the coil

Hang the coil on the wire rack (the steel cage can be wound with single coil and double coil. If your steel cage is double coil, you need to ask the manufacturer to prepare two wire racks and double straightening.  mechanism)

Step 3. The main rib is threaded and clamped

Workers shake off the main ribs and distribute them on the circumference of the distribution tray; at the same time, penetrate into the pipes of the fixed plate and the moving plate ring template; and clamp the pipes of the moving plate with bolts (it is more convenient to fix the pipe bolts with an electric wrench)

Step 4. Thread the coil wire and wind it to fix

Pass the plate bar through the straightening mechanism to be fixed to the main bar by cross welding (fix a few more points)

Step 5. Welding and forming luyuanmachinery pile cage welding machine 

Initial welding: At the head of the steel cage, the fixed disk and the moving disk rotate synchronously, and the disk reinforcement is wound side by side for several consecutive times; then it is firmly welded to the main reinforcement

Formal welding: The fixed plate and the moving plate rotate synchronously, and the moving plate moves forward at the same time, so that the plate ribs are automatically wound on the main ribs and welded at the same time to form a steel cage product (in general, spot welding by one worker is fine, you can also  The manufacturer can be required to install automatic welding robots to realize unmanned welding)

Termination of welding: At the end of the steel cage, the fixed disk and the movable disk continue to rotate, and the welding is suspended, and the disk reinforcement is wound side by side for a few times; then the end of the disk reinforcement is welded to the main reinforcement and fixed to complete the welding

CO2 shielded welding machine is generally used in China, which has less welding slag and good welding quality

Step 6. Add inner strengthening circle of pile cage welding machine operation manual

Pre-inner stirrup bending and forming (usually processed by steel bar bending machine)

Stop the machine when the steel cage is welded to the position of the designated strengthening hoop, and manually spot weld the inner stirrup inside the steel cage to strengthen support and prevent deformation

Step 7. Separate the steel cage from the rotating disk

Cut the winding reinforcement; move the moving plate forward, and the reinforcement cage separates from the fixed plate; loosen the main reinforcement and the bolts of the movable plate template guide;

The moving plate moves forward, and the steel cage is separated from the moving plate (if the steel cage you want to process needs to be threaded and overlapped, it is recommended that you load the main reinforcement of the second cage before removing the first steel cage to realize the reinforcement  Zero gap butt joint of cage wire overlap)

Step 8. Unload the cage and lower the hydraulic support

Use a crane to remove the finished steel cage. In the whole welding process, in order to prevent the steel cage from deforming due to its own weight, three hydraulic support devices are required (when removing the steel cage by a crane, it is recommended to find a few more focus points to avoid the steel cage  Deformation)

Step 9. Move the disk to reset and prepare for the next cycle

After unloading the cage, reset the moving plate and prepare to produce the next cage

Step 10. Finished product of luyuan cage making machine operation manual

The mechanically made steel cages have uniform appearance standards, uniform spacing, tight winding, and high concentricity. They are easily inspected by the owner and the supervisor